Shu Guang Shu Guang

Wholesale CustomMediumVoltageFuses Supplier & Suppliers

High-Voltage Overcurrent Protection Systems & Custom Fuse-Links Engineering. Supporting Power Utility Grid Upgrades, EV Infrastructure, and Global Renewable Energy Systems since 1992.

Our Heritage & Strategic Vision

Wenzhou Shuguang Fuse Co., Ltd. is located in Yueqing, Zhejiang Province, the electrical capital of China. We are a premier power technology enterprise integrating intensive research, precision development, high-capacity production, global sales, and engineering support services. The predecessor of Wenzhou Shuguang Fuse Co., Ltd. was the Yueqing Shuguang Fuse Factory, established in 1992.

Over the past three decades, we have evolved from a localized manufacturing facility into a key global technical supplier of high-voltage and medium-voltage circuit protection devices. Guided by the philosophy of "Development by science and technology, and survival by quality," we continue to introduce innovations in silver element design, sand-filling mechanics, and pressure-sealed ceramic structures.

We work in close cooperation with provincial power utilities across China, and maintain active distribution channels across Southeast Asia, the Middle East, Africa, Europe, and South America, placing our production volume and technical capacity at the forefront of the modern fuse industry.

Wenzhou Shuguang Fuse Co., Ltd. Factory Building
1992
Established Year
30+
Years Engineering Experience
50+
Export Destination Countries
100%
Qualified Performance Ratio

Technical Whitepaper: Engineering Custom Medium Voltage Fuses

A deep dive into design principles, metallurgy, thermal-stress management, and arc-quenching kinematics.

Advanced Element Design & Metallurgy

Custom Medium Voltage Fuses (CMVFs) protect distribution systems from catastrophic overcurrent events. Our proprietary design features high-purity silver ribbons (99.99% purity) with precise geometric notches to define current flow and melting points. Standard fuses fail under high cyclic loading, but our custom elements utilize the metallurgical 'M-effect' (tin/lead alloy deposits) to induce low-temperature melting during persistent overload conditions, preventing overheating of the surrounding housing.

Arc Quenching & Sand Control

When an overcurrent activates the silver link, it melts, igniting a high-temperature arc. Our design relies on chemically purified, grain-size-controlled quartz sand ($SiO_2$). During arc extinction, the heat fuses the quartz sand into a solid hollow cylinder called a fulgurite. This process absorbs thermal energy and blocks arc paths in milliseconds. High compaction density prevents internal air voids, protecting against mechanical rupture from high peak-fault pressures.

Hermetic Seals & Ambient Resilience

Our medium voltage fuse bodies are constructed using high-strength glazed alumina porcelain or fiberglass-reinforced epoxy tubes. End caps are joined via premium compression-fit and silver-plated copper contacts, preventing oxidation and moisture ingress. Our hermetic seals protect inner elements from environmental breakdown, maintaining long-term reliability in harsh climates like coastal salt spray, industrial chemical environments, or high-humidity regions.

Fuse Class/Type Rated Voltage Range (kV) Rated Breaking Capacity ($I_1$) Standards Conformity Primary Industrial Application
DIN Standard Back-Up Fuse-Links 3.6 kV - 40.5 kV Up to 63 kA DIN 43625, IEC 60282-1 Transformers, Ring Main Units (RMU)
Capacitor Protection Fuses (Tail Wire) 6 kV - 12 kV Up to 50 kA IEC 60871-4, GB 15166.5 Power Capacitor Bank Arrays
Motor Protection Fuses (Super-speed) 3.6 kV - 7.2 kV Up to 50 kA IEC 60644, IEC 60470 Medium Voltage Motors & Starters
XRNP Voltage Transformer Protection 10 kV - 40.5 kV Up to 100 kA IEC 60282-1, GB 15166.2 VT Protection & Switchgear Auxiliary

Localized Application Scenarios

Tailored power protection engineered for demanding field conditions and diverse global environments.

Renewable Energy Grid Integration

Scenario: Offshore Wind Nacelles and Utility-Scale Solar PV Farms.
Inverter systems require fuses with high cyclic load tolerance to withstand power fluctuations. Our custom 12kV and 36kV current-limiting fuses prevent transient faults from damaging valuable switchgear. Additionally, our polymeric insulators offer high resistance to salt spray and UV degradation.

Sub-Zero Environments

Scenario: Alpine Substations & Nordic Power Distribution Networks.
Standard drop-out fuses can suffer mechanical stress and structural cracks under freezing conditions. Wenzhou Shuguang's custom components are engineered using special ceramic materials and low-temperature grease to ensure reliable mechanical drop-out operation down to -40°C.

Dense Urban Subterranean Substations

Scenario: Low-Noise, Sealed Indoor Switchgear Complexes.
Urban utilities require protective devices that operate without venting hot gases. Our DIN-standard back-up fuses are sealed to contain arc energy within the tube, eliminating toxic gas emissions and loud reports during clearing operations, making them ideal for urban environments.

Technology Roadmap & Future Outlook

Anticipating the demands of smart grids, high-power DC distribution, and green energy structures by 2030.

Phase 1: Smart Sensors

IOT Integrated Fuses

Developing medium voltage fuses with integrated thermal and optical fibers. Real-time temperature and leakage current tracking will allow operators to identify degradation before a fault occurs, reducing unplanned downtime.

Phase 2: Ultra High DC Protection

EV Substation Infrastructure

With mega-watt chargers for electric trucks and heavy vehicles operating at higher voltages, we are designing high-speed current-limiting fuses tailored to DC systems up to 1500V DC with high breaking capacities.

Phase 3: Circular Materials

Eco-Friendly Engineering

Transitioning our manufacturing lines to lead-free silver alloy formulations and highly recyclable composite casings. Our goals align with zero-carbon grid development, helping to minimize the environmental footprint of our products.

High Tech Production Machinery

Chinese Supply Chain Resilience & Efficiency

Our facility is located in Yueqing, Zhejiang, the electrical capital of China. This placement provides a robust ecosystem that helps streamline our manufacturing and shipping processes:

  • Vertical Integration: Access to high-purity silver processing, electrical-grade ceramics, and precision machined components within a 15km radius helps optimize lead times.
  • Consistent Quality: Automated assembly processes, including automatic element winding and vibratory sand compaction, minimize human variation and ensure production consistency.
  • Flexible Customization: In-house CAD modeling, specialized tooling, and thermal testing laboratories allow us to develop and manufacture custom current-limiting fuses within weeks, compared to months for standard timelines.
  • Logistical Efficiency: Nearby access to Ningbo and Shanghai ports ensures streamlined global shipping, reliable delivery schedules, and optimized export logistics.

Compliance & High-Voltage Laboratory Certifications

Every fuse we manufacture undergoes testing to verify compliance with major international utility standards.

Wenzhou Shuguang Fuse Co., Ltd. is authorized by the Ministry of Electric Power Industry to manufacture high-voltage protective systems, current-limiting fuses, capacitor protection fuses, and drop-out switches. Our products are fully tested and certified by recognized testing centers, including:

  • Electric Power Research Institute of the Ministry of Electric Power
  • National High-voltage Electrical Apparatus Quality Supervision & Inspection Center
  • Xi'an High-voltage Electrical Apparatus Research Institute (XIHARI)
  • National High-Voltage Electrical Apparatus Laboratory

Our quality system is certified under ISO 9001:2000, ensuring full documentation, materials traceability, and rigorous final electrical checks for every production batch.

International Standard Adherence

Our high-performance fuses are designed to meet or exceed the following specifications:

IEC 60282-1 DIN 43625 ANSI C37.42 BS 2692 IEC 60644 IEC 60470 VDE 0636 GB 15166.1/.2/.5
ISO Certification Certificate
High Voltage Lab Test Report
Quality Supervision Inspection Certificate
XIHARI Laboratory Certification
Patent Certifications for Custom Fuses

Industry Application Showcase

Providing robust circuit protection solutions across diverse industrial environments worldwide.

High Voltage Substation Transformer Protection
Outdoor Utility Line Pole Switch Installations
Industrial Switchgear Assembly Line
Capacitor Bank Installation and Protection

Technical Q&A: Medium-Voltage Overcurrent Protection

Expert answers to common engineering questions regarding the selection, customization, and application of MV fuses.

Q1: What is the difference between a "Back-Up" MV fuse and a "General Purpose" MV fuse?
Back-Up Fuses (e.g., DIN 43625 conforming links) are designed to interrupt currents from a specified minimum breaking current ($I_3$) up to the rated breaking capacity ($I_1$). They are not rated to clear low overloads and must be paired with an auxiliary switch or overload relay. General Purpose Fuses are designed to clear any current from the rated minimum melting threshold up to their maximum breaking rating, offering comprehensive overcurrent protection.
Q2: How do temperature fluctuations affect the rating of Medium Voltage Fuses?
High ambient temperatures reduce the rate of heat dissipation from the fuse body, lowering the continuous current-carrying capacity. In applications like desert solar parks or enclosed switchgear, engineers must apply a derating factor (typically 0.5% to 1% per degree Celsius above 40°C) to prevent nuisance tripping under normal load conditions.
Q3: Why are quartz sand particle sizes carefully controlled in MV fuses?
The particle size distribution of the quartz sand determines the heat dissipation efficiency and the quality of the fulgurite formed during arc extinction. If the grains are too coarse, heat absorption slows, which can prolong arcing times. If they are too fine, the sand may compact excessively, preventing gases from escaping and increasing internal pressure. Proper grain size control is critical for maintaining consistent interrupting performance.
Q4: Can these fuses be used under oil in oil-immersed distribution transformers?
Yes. We offer specialized hermetically sealed oil-immersed transformer fuses designed to withstand hot oil environments. The seals prevent oil from entering the fuse body and degrading the quartz sand, helping to ensure consistent electrical characteristics over a long service life.
Q5: What benefits do polymeric insulators offer compared to traditional porcelain options?
Polymeric (silicone rubber) insulators provide excellent hydrophobic properties, allowing water to bead and run off to prevent continuous conductive paths in wet conditions. They are also lighter, resistant to breakage during transit and handling, and perform well in high-contamination environments like coastal regions or heavy industrial zones.

Need Customized Overcurrent Protection?

Get in touch with our engineering team to design custom current-limiting fuses and high-voltage circuit protection components tailored to your system specs and environmental conditions.

Contact Our Engineering Team